These sudden and excessive voltage spikes associated with these surges can cause severe and irreparable damage to delicate electronic devices, leading to costly repairs, operational downtime, and potential safety hazards.
As a design engineer, it is essential to incorporate effective surge protection techniques and technologies into your electronic systems. Doing so will significantly enhance your designs' reliability, longevity, and overall performance, safeguarding them from the catastrophic effects of transient overvoltage events. This article explores various surge protection techniques and technologies, equipping you with the knowledge and tools necessary to ensure the robustness and resilience of your electronic systems against electrical surges.
What is a surge, and what are the sources of the surge?
A surge, or transient voltage surge, is a temporary rise in voltage and current in an electrical circuit. These increases can range from a few to several thousand volts, with current spikes often exceeding a hundred amperes. Surges typically last from a few microseconds to a few milliseconds. These sudden spikes can result from various causes, including lightning strikes, power company supply issues, or when devices suddenly stop drawing power, redirecting excess voltage to other appliances. The impacts of these surges can be significant, leading to equipment failure, data loss, and operational downtime. Power surges can originate from either internal or external sources.
| Internal sources | External sources |
|---|
| The switching of high-current loads. | Lightning hits power lines, inducing currents in buildings. |
| Capacitor bank switching events. | Grid and capacitor bank switching (utility end) |
| Resonance circuits associated with switching devices like thyristors. | Damage to power lines or transformers |
| Faults, such as short circuits and arcing to ground. | |
| Fridge cycling in residential settings. | |
Table 1: Sources of surges (Source)
Types of surge protection techniques
Surge protection can be implemented using internal PCB components or external pre-packaged modules. External modules are more common for devices that connect directly to mains, as those components tend to be too large for PCB integration. However, onboard components should still be used in targeted locations, even when an external component is required, to protect the system from transient events. Some of the most important and popular techniques are:
- Surge Protective Devices (SPDs)
- Metal Oxide Varistors (MOVs)
- Transient Voltage Suppression Diodes (TVS Diodes)
- Gas Discharge Tubes (GDTs)
- Thyristor surge suppressor (TSS)